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Polycarbonate Suitcase Vacuum Forming Equipment

Vacuum forming is a widely used manufacturing process that offers several advantages when it comes to producing polycarbonate suitcases and similar items

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Model:
RB-A8-5
Brand:
RBT
Code:
84774090

Polycarbonate luggage Vacuum forming thermoforming Vacuum mold Manufacturing equipment Sheet forming Production line 3D modeling Baggage Luggage

Product Description

Technical Parameter

Polycarbonate Suitcase Vacuum Forming Equipment

1. Remarkable cost advantage

In small and medium batch production, the vacuum forming technology demonstrates outstanding economic benefits. The development cost of its molds is significantly lower than that of the injection molding process, making it particularly suitable for the investment budgets of start-up teams and small and medium-sized enterprises.

2. Efficient Sample Development

This technology enables rapid prototyping, allowing manufacturers to complete design verification and scheme

optimization before mass production, effectively shortening the product development cycle and enhancing the speed of market response.

3. Flexible design space

The vacuum forming process can achieve diverse product shapes, and is particularly suitable for the molding of complex geometries of polycarbonate materials. It provides designers with extensive creative freedom and enables the creation of innovative box designs that conform to ergonomic principles.

4. Outstanding lightweight feature

By combining polycarbonate material with vacuum forming technology, the weight of the box can be significantly reduced. This lightweight advantage holds significant market competitiveness in the travel product sector.

5. Excellent durability

The polycarbonate material boasts outstanding strength and impact resistance. The luggage bags manufactured through vacuum molding can withstand various impacts during transportation, providing consumers with a reliable and durable usage experience.

6. Rich Surface Finishing

The vacuum forming technology supports a variety of surface treatment processes. Manufacturers can apply diverse colors, textures and special effects on polycarbonate materials according to market demands, thereby enhancing the visual appeal of the products.

7. Higher material utilization rate

Compared to other molding processes, vacuum molding generates less waste and can more efficiently utilize raw materials, effectively reducing production costs.

8. Convenient Automated Integration

This technology is easy to integrate with automated production systems, significantly enhancing production efficiency and product consistency, and meeting the requirements of modern intelligent manufacturing.

9. Simplified Mold Management

The structure of vacuum forming molds is relatively simple, making modifications and adjustments more convenient. It can quickly respond to product change requirements and shorten the production preparation time.

10. Outstanding environmental protection features

Polycarbonate material has excellent recyclability. Combined with the continuous improvement of vacuum molding technology, it has jointly established a more environmentally friendly production system.

NO.	Item	Model
NO.	Item	RB-A8- 1(20 inch)	RB-A8-2(24 inch)	RB-A8-3 （28 inch）	RB-A8-4（30/32 inch）
1	Dimension	2863× 1700× 2520mm	3187× 1755× 2520mm	3500× 1966× 2630 mm	3600×2266× 2630mm
2	Weight	2000KG	2350KG	2600KG	2800KG
3	Power Voltage	3-380V ( 3 phase 5 lines）	3-380V (3 phase 5 lines）	3-380V (3 phase 5 lines）	3-380V (3 phase 5 lines）
4	Frequency	50HZ	50HZ	50HZ	50HZ
5	Total Power	38KW	50KW	59KW	59KW
6	Heating Power	35KW	48KW	56KW	56KW
7	Heating brick spec	120* 120/ 500W	120* 120/ 500W	120* 120/ 500W	120* 120/ 500W
8	Heating tube spec	∅ 22*/1.5KW	∅ 22*/1.5KW	∅ 22*/1.5KW	∅ 22*/1.5KW
9	Spec of upper electric furnace	(inner)680980110mm	(inner)815* 1005*110mm	(inner)950* 1130*110mm	(inner)1039* 1241*110mm

10	Upper electric furnace (heating brick arrangement)	5*7	6*8	7*8	7*9
11	Spec of bottom electric furnace (brick)	( inner) 68098045mm	( inner) 815* 1005*45mm	( inner) 946* 1035*45mm	( inner) 1039* 1241* 45mm
12	Bottom electric furnace (heating brick arrangement)	5*6	6*7	7*8	7*9
13	Bottom furnace (heating tube arrangement)	8+4+2 (Vertical )	10+4+2 （ Vertical）	14+4+2（ Vertical ）	16+4+2（Vertical ）
14	Vacuum capacity	0.2m³	0.3m³	0.35m³	0.4m³
15	Vacuum pressure	-0.07~0.09MPA
16	Max Plastic Sheet Spec( L*W)	830*610mm	960*747mm	960*885mm	1085*885mm
17	Maximum mold size(LWH)	600420 190mm	690510 190mm	780600 190mm	840640 190mm
18	Maximum frame size(L*W)	680*500mm	780*600mm	880*700mm	1035*830mm
19	Sheet Material and Thickness	ABS 、PC etc；1-4mm
20	ABS case max. output(pcs / H)	110	105	90	80
21	PC case max. output(pcs /H)	85	80	70	60
22	Air pressure	0.65~0.75
23	Air consumption	550L/MIN	650L/MIN	800L/MIN	900L/MIN
24	Power spec	3-380V+N+ PE	3-380V+N+ PE	3-380V+N+ PE	3-380V+N+ PE
25	Power line spec	4- 16mm²*1- 10mm²	4- 16mm²*1-10mm²	4-35mm²*1- 16mm²

Configuration

No.	Item	Origin/Brand	Remark
1	Heating brick	Chinese
2	Pneumatic element	Taiwan AirTAC
3	Temperature control module	Shanghai Aoyi	Modular voltage adjustment
4	PLC	Xinje
5	Touch Screen	Shenzhen Weinview
6	Travel Switch, Induction Switch	Japan Omron
7	Driving Motor	Shenzhen Yankong	Precision Stepping motor
8	Electrical element	France Schneider/Zhejiang Zhengtai