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The production of vacuum formed luggage using aluminum molds offers a number of significant advantages:
The excellent thermal insulation performance of the aluminum mold ensures that a stable temperature is maintained during the vacuum forming process, resulting in a more uniform and higher quality luggage forming effect.The thermal conductivity of aluminum molds is four times higher. When linked with the temperature control algorithm of RBT vacuum forming machines, the single-mold cycle is compressed from 90 seconds to 55 seconds, the production capacity of the same line is increased by 50%, and energy consumption is reduced by 18%.
Durable: Aluminum molds are strong and durable, and can maintain their shape and integrity even in repeated vacuum molding operations, extending the service life of the mold and ensuring the stability of production.
The rapid heat dissipation of the aluminum mold reduces the power consumption of the RBT forming machine by 20%. The mold itself can be recycled and remelted, and its life cycle carbon emissions are 35% lower than those of steel molds, complies with the EU REACH environmental protection requirements.
【Customer Pain Point Solutions】
- "Small batch, multiple styles" demand: New patterns can be delivered after 3D milling of aluminum molds within 48 hours, while steel molds take 7 to 10 days.
Aluminum molds are easy to process and modify, and can easily achieve complex shapes and personalized designs, helping manufacturers quickly respond to market demands and develop unique products.
- "High energy consumption" pain point: Aluminum molds conduct heat quickly, reducing power consumption by 20% per mold.
The rapid heating and cooling characteristics of aluminum molds make them perform well in high-speed production environments, effectively improving production efficiency and meeting the rhythm of large-scale production.
In summary, the application of aluminum molds in the production of vacuum forming luggage can not only significantly improve product quality and production efficiency, but also achieve more competitive manufacturing costs, help enterprises optimize production processes, and enhance market competitiveness.